Speedometer

Speedometer 

An instrument on an automobile or other vehicle for indicating the rate of travel in miles or kilometers per hour.A speedometer or a speed meter is a gauge that measures and displays the instantaneous speed of a land vehicle. Now universally fitted to motor vehicles, they started to be available as options in the 1900s, and as standard equipment from about 1910 onwards. Speedometers for other vehicles have specific names and use other means of sensing speed. For a boat, this is a pit log. For an aircraft, this is an airspeed indicator.The dashboard instrument cluster in your car organizes a variety of sensors and gauges, including the oil pressure gauge, coolant temperature gauge, fuel level gauge, tachometer and more. But the most prominent gauge -- and perhaps the most important, at least in terms of how many times you look at it while you're driving -- is the speedometer. The job of the speedometer is to indicate the speed of your car in miles per hour, kilometers per hour or both. Even in late-model cars, it's an analog device that uses a needle to point to a specific speed, which the driver reads as a number printed on a dial.

As with any emerging technology, the first speedometers were expensive and available only as options. It wasn't until 1910 that automobile manufacturers began to include the speedometer as standard equipment. One of the first speedometer suppliers was Otto Schulze Autometer (OSA), a legacy company of Siemens VDO Automotive AG, one of the leading developers of modern instrument clusters. The first OSA speedometer was built in 1923 and its basic design didn't change significantly for 60 years. In this article, we're going to look at the history of speedometers, how they work and what the future may hold for speedometer design.

Types of Speedometers

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­There are two types of speedometers: electronic and mechanical. Because the electronic­ speedometer is actually a relatively new invention -- the first all-electronic speedometer didn't appear until 1993 -- this article will focus primarily on the mechanical speedometer, or the eddy-current speedometer.

Otto Schulze, an inventor from Strasbourg, filed the first patent for the eddy-current speedometer in 1902. Schulze conceived of the revolutionary device as a solution to a growing problem. Cars weren't only becoming more popular, they were also traveling faster. The average automobile's top speed just after the turn of the 20th century was 30 miles per hour, slow by today's standards but sizzling fast at a time when much of the world still moved at the leisurely pace of a horse-drawn carriage. As a result, serious accidents began to increase dramatically.

Schulze's invention allowed drivers to see exactly how fast they were traveling and to make adjustments accordingly. At the same time, many countries established speed limits and used police officers to enforce them. Early solutions required automobiles to have speedometers with two dials -- a small dial for the driver and a much larger dial mounted so police could read it from a distance.

In the next section, we'll look at this design to understand the parts of an eddy-current speedometer.

  

Eddy-Current Speedometer Parts

Before we take a look inside a speedometer, it will be helpful to review how a car works in the first place. The basic process is described below:

1. Piston engines use energy from a burning fuel-air mixture to move a piston up and down in a cylinder.
2. This reciprocating motion of the pistons is converted into rotary motion by a crankshaft.
3. The crankshaft turns a flywheel.
4. The transmission transmits power from the flywheel and directs it, through a driveshaft, to the wheels.
5. The transmission has different gears -- or speeds -- to control how fast the wheels turn.
6. As the wheels turn, they cause the car to move.

To measure the speed of a car, one must be able to measure the rotational speed of either the wheels or the transmission and send that information to some sort of gauge. In most cars, measurement takes place in the transmission. And the job of measuring the rotational speed generated by the transmission falls to something called a drive cable.

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­The drive cable consists of a number of superimposed, tightly wound, helical coil springs wrapped around a center wire, or mandrel. Because of its construction, the drive cable is very flexible and can be bent, without fracture, to a very small radius. This is handy because the cable must snake its way from the transmission to the instrument cluster, which houses the speedometer. It is connected to a set of gears in the transmission, so that when the vehicle moves, the gears turn the mandrel inside the flexible shaft. The mandrel then communicates the rotational speed of the transmission down the length of the cable to the "business end" of the speedometer -- where the speed measurement actually takes place.

The speedometer has other important parts, as well. The drive cable attaches, via a spiral gear, to a permanent magnet. The magnet sits inside a cup-shaped metal piece known as the speedcup. The speedcup is attached to a needle, which is held in place by a hairspring. The needle is visible in the cockpit of the car, as is the speedometer face, which displays a range of numbers from zero to an upper limit that can vary by make and model.

Let's say a car is traveling along the highway at a constant speed. That means its transmission and driveshaft are rotating at a speed that corresponds to the vehicle speed. It also means that the mandrel in the speedometer's drive cable -- because it's connected to the transmission via a set of gears -- is also rotating at the same speed. And, finally, the permanent magnet at the other end of the drive cable is rotating.

As the magnet spins, it sets up a rotating magnetic field, creating forces that act on the speedcup. These forces cause electrical current to flow in the cup in small rotating eddies, known as eddy currents. In some applications, eddy currents represent lost power and are therefore undesirable. But in the case of a speedometer, the eddy currents create a drag torque that does work on the speedcup. The cup and its attached needle turn in the same direction that the magnetic field is turning -- but only as far as the hairspring will allow it. The needle on the speedcup comes to a rest where Location the opposing force of the hairspring balances the force created by the revolving magnet. 

What if the car increases or decreases its speed? If the car travels faster, the permanent magnet inside the speedcup will rotate faster, which creates a stronger magnetic field, larger eddy currents and a greater deflection of the speedometer needle. If the car slows down, the magnet inside the cup rotates more slowly, which reduces the strength of the magnetic field, resulting in smaller eddy currents and less deflection of the needle. When a car is stopped, the hairspring holds the needle at zero.

Bicycle speedometers

Typical bicycle speedometers measure the time between each wheel revolution, and give a readout on a small, handlebar-mounted digital display. The sensor is mounted on the bike at a fixed location, pulsing when the spoke-mounted magnet passes by. In this way, it is analogous to an electronic car speedometer using pulses from an ABS sensor, but with a much cruder time/distance resolution - typically one pulse/display update per revolution, or as seldom as once every 2–3 seconds at low speed with a 26-inch (2.07m circumference, without tire) wheel. However, this is rarely a critical problem, and the system provides frequent updates at higher road speeds where the information is of more importance. The low pulse frequency also has little impact on measurement accuracy, as these digital devices can be programmed by wheel size, or additionally by wheel or tire circumference in order to make distance measurements more accurate and precise than a typical motor vehicle gauge. However these devices carry some minor disadvantage in requiring power from batteries that must be replaced every so often (in the receiver AND sensor, for wireless models), and, in wired models, the signal being carried by a thin cable that is much less robust than that used for brakes, gears, or cabled speedometers.

Other, usually older bicycle speedometers are cable driven from one or other wheel, as in the motorcycle speedometers described above. These do not require battery power, but can be relatively bulky and heavy, and may be less accurate. The turning force at the wheel may be provided either from a gearing system at the hub (making use of the presence of e.g. a hub brake, cylinder gear or dynamo) as per a typical motorcycle, or with a friction wheel device that pushes against the outer edge of the rim (same position as rim brakes, but on the opposite edge of the fork) or the sidewall of the tyre itself. The former type are quite reliable and low maintenance but need a gauge and hub gearing properly matched to the rim and tyre size, whereas the latter require little or no calibration for a moderately accurate readout (with standard tyres, the "distance" covered in each wheel rotation by a friction wheel set against the rim should scale fairly linearly with wheel size, almost as if it were rolling along the ground itself) but are unsuitable for off-road use, and must be kept properly tensioned and clean of road dirt to avoid slipping or jamming.

GPS devices are positional speedometers, based on how far the receiver has moved since the last measurement. Its speed calculations are not subject to the same sources of error as the vehicle's speedometer (wheel size, transmission/drive ratios). Instead, the GPS's positional accuracy, and therefore the accuracy of its calculated speed, is dependent on the satellite signal quality at the time. Speed calculations will be more accurate at higher speeds, when the ratio of positional error to positional change is lower. The GPS software may also use a moving average calculation to reduce error. Some GPS devices do not take into account the vertical position of the car so will under report the speed by the road's gradient.

As mentioned in the satnav article, GPS data has been used to overturn a speeding ticket; the GPS logs showed the defendant traveling below the speed limit when they were ticketed. That the data came from a GPS device was likely less important than the fact that it was logged; logs from the vehicle's speedometer could likely have been used instead, had they existed.